Best Way To Cut Aluminum Sheet At Home

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Best way to cut aluminum sheet at home.

Tired of getting fingers cut on sheet metal while using tin snips. Then create a pilot hole within the penciled circle. Hot metal chips will fly. Cut metal with your circular saw.

Thick using a ferrous metal cutting blade. With care and patience full size sheets of aluminium can be cut using this method. The easiest methods for cutting sheet metal panels are not necessarily the simplest. For thin sheets of metal you can use tin snips to cut through it.

You can cut mild steel up to about 3 8 in. Select a fine toothed blade and don t cut aluminum with a wall thickness of more than 1 4 inch 0 64 cm. Using a softer piece of material such as wood as a backer will allow the chisel to push through the metal and prevent wear on the chisel s tip. Flip the sheet over and repeat.

If possible choose a saw blade that creates narrow kerfs the notch or slot made by the saw. In our test it cut through rebar like a hot knife through butter. After a few wiggles the sheet will fracture along the cut line leaving a clean break as shown in the above photos. Start by taping both sides of the sheet metal directly over the line you want to cut and clamp the metal to a work station so it doesn t move.

Use a wood cutting saw with carbide tipped blades to cut most aluminum. Step 5 optional if your project requires cutting a hole in the center of sheet metal draw it on the metal as you would any other cut line. To cut the sheets of metal rathe. Easy ways to cut sheet metal panels.

It may not be an obvious choice but fitted with the right blade a circular saw is a great metal cutting tool. While these methods result in controlled accurate cuts with limited. To cut straight lines use an electric saw.